PRODUCTION START | Capsulator from the Expert No. 1 in Russia www.Kapsulator.ru Seamless Softgel Capsules, Softgel Capsules without seam, Gelatin Softgel Capsules, the Capsular Equipment, Capsulator, Softgel Capsules with oil, Kapsulyation, Capsulation, Napo
Capsulator, Softgel Capsules with oils, Encapsulation, Encapsulation, Filling Softgel Capsules with oil, Production of Softgel Capsules

Plan of start of production.

Councils of the technologist.
Capsulator

Requirements to rooms and the additional equipment in technology of gelatinous capsulation.

1. In practical use of the line for capsulation one person is engaged in preparation of gelatinous weight. Gelatin preparation time - 1 - 1,5 hour. At the beginning of each change (morning of each working day) gelatinous weight, at the rate of 7 liters of ready weight on 7 business hours of installation prepares. Equipment for gelatin preparation. Gelatin is prepared on a steam bath with a temperature + by 60 degrees. It can be any ware adapted for this purpose. Task: on a steam bath to mix gelatin at a temperature of +60 degrees before full swelling.

2. In any suitable ware you mix capsule substance-filler.

3. Requirements to the room - maintenance of constant air temperature in the range from + 15 to + 25 degrees. This purpose will require any good conditioner of air with the moisture separator. In the Capsulator system oil is filled in. Usually food (for transportation of softgel capsules in system). In practice use olive or sunflower oil. At high humidity oil incorporates water, grows turbid and does not become suitable for use in a kapsulyator. Further in the same room there is also a kapsulyation. Ready softgel capsules get to special reception trays with oil. Several trays baking sheets with height of walls of 50 mm, overall dimensions - according to productivity are required. 400 mm by 400 mm. Are made of food stainless steel. Softgel Capsules with a speed of 5 pieces a second get to oil on Protvino. As soon as the tray a baking sheet is filled adequately, it is placed in the room with the name "REFRIGERATOR". Requirements to "refrigerator" constant temperature + 10 degrees. It can be also specially equipped room, and ordinary refrigerators. It is required to place in these refrigerators all trays - baking sheets with softgel capsules which will be made for change. In "REFRIGERATOR" softgel capsules cool down (working temperature of gelatin in a kapsulyator + 60 degrees). There is a process - gelatin FIXING. Term necessary for fixing of softgel capsules 1 days. When planning it is required to consider that next day it is necessary to fix new softgel capsules in other "refrigerators".

4. Our WERE FIXED softgel capsules in oil at a temperature + 10 degrees, time to merge oil in a day comes. Any centrifuge as option - the top-loaded washing machine and an extraction will be suitable for these purposes. The indispensable condition at selection of the washing machine with the centrifuge - a drum from stainless steel and diameter of openings in a drum does not exceed diameter of softgel capsules. For an extraction it is enough to buy only 1 washing machine. Filled a drum, included an extraction and in 4 - 7 seconds the batch of softgel capsules is wrung out.

5. At once after an extraction of oil of the capsule display on big baking sheets for drying. These baking sheets should not have high walls, and have to place on themselves as it is possible more freely our gelatin softgel capsules. Softgel Capsules when drying should not adjoin with each other and not lie one on one. The room for drying too with the conditioner. Temperature from + 20 to + 28 degrees, the level of humidity is no more than 50%. The corresponding conditioner will be required (already the third). Special racks for baking sheets will be required. Process of drying has to be stream, in one corner a rack with the first party in another with fresh, etc. Time of drying of softgel capsules - 1 days. Special paper for a laying between softgel capsules and a baking sheet will be required. The requirement to paper - good absorbency of the remains of oil which will remain after an extraction in the centrifuge.

6. In production inadmissibly the oil rest on softgel capsules, after drying all softgel capsules by small parties are washed out in the same centrifuge, but with isopropyl alcohol. In the takeup block fill up 50% of volume of softgel capsules and fill in with isopropyl alcohol, further turn on the centrifuge and wring out alcohol, a part of alcohol evaporates, a part merges in a subsoil of the washing machine for reuse. The softgel capsules which are washed out by alcohol get from the washing machine, alcohol quickly disappears. The feature of use of isopropyl alcohol is that it after evaporation does not leave marks of its application (color, a smell, taste) is completely harmless. This alcohol not for the food purposes perfectly dissolves oil. Over time alcohol will be sated with the remains of oil and it will be required to utilize it, and in the washing machine to use new. Requirements to the room for washing of softgel capsules. Room temperature, without conditioning. Extract and use of safe electrical systems.

7. Calibration is used only for following to State standard specification. Through any sieve sift softgel capsules, the first use a sieve with smaller, than it is required by diameter of a window, eliminating small marriage, further use a sieve with larger windows. Calibration of softgel capsules up to 2 000 000 pieces a month becomes in the manual mode. At very biased requirements to quality all softgel capsules still can undergo visual control by the operator. Each capsule is looked through on a special glass little table with illumination. Viewing will reveal the softgel capsules rejected, not filled with substance.

8. It is recommended to store in tight packing, at the room temperature in the dark room. In avoidance of adhesion and deformation of ready softgel capsules it is recommended to store in the packaged look. And after calibration or just after drying to package in packing. A period of storage of gelatin softgel capsules up to 2 years. In the course of work hit in the Capsulator system of portions of substance which sates oil and dilutes it is possible. When carrying out scheduled maintenance it is required to make replacement of transport oil on new once a week. As we see special devices which it will be required to buy not much. All devices of household purpose and their quantity and cost depends on your budget. Capsulator remains the most technologically difficult device.

www.Kapsulator.ru Moscow +7(495)3643808, Seamless Softgel Capsules, Softgel Capsules without seam, Gelatin Softgel Capsules, Capsule Equipment

Round seamless Softgel Capsules.

Gelatin Agar Alginate.

In difference from the sutural softgel capsules which are available in the market, the seamless softgel capsules made on our equipment allow to reduce several times prime cost of finished goods and to receive production for the budgetary segment of the market.

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Compact equipment.

It is made in Europe

At design of the equipment and development of technology our team was guided by opportunities of small and medium business. The low cost, the compact sizes, use of available raw materials will allow to begin own business.

www.Kapsulator.ru Moscow +7(495)3643808, Seamless Softgel Capsules, Softgel Capsules without seam, Gelatin Softgel Capsules, Capsule Equipment

Philosophy and services

Capsulator companies!

We introduce new technologies in the market of biological and nutritional supplements to food.

Unique development

The patented waste-free technology which does not have analogs from the leading world experts.

Samples of softgel capsules

We send to the interested clients samples of softgel capsules and other production, for visual assessment of quality.

Business plan

We help with development of turnkey business. Detailed calculations of product cost. Payback point.

Friendly service

We publish our scientific research. We exchange experience and useful information with colleagues and clients.

Quality standards

The equipment can be manufactured according to the GMP standards. The quality of materials is confirmed by certificates.

Training of the client

The technical specialist of the company leaves to your city, for carrying out start and training. Consultations 24/7.

why choose us

For purchase of Capsulator

We form business community of partners, adherents, colleagues and investors.

Dealers and partners

We form world network of official representatives. We invite to favorable cooperation.

Be the first.

Investments

We buy the technologies connected with pharmaceutical, medical and food business.

Sell to us.

Logistics

We render transport and logistic services, we make the international customs registration.

Charge to us.

www.Kapsulator.ru Capsulator, Softgel Capsules with oils, Encapsulation, Encapsulation, Filling Softgel Capsules with oil, Production of Softgel Capsules

Chat with the expert

Video of a conference with managers and specialists of the company for expeditious discussion of any questions.

Ask us.

Idea business

We discuss, we check and we introduce the ideas of our clients till the moment polucheniy finished goods.

Discuss with us.

Instruction

The adapted user's guide in all languages. Detailed videos and photo of the maintenance instruction of the equipment.

Learn from us.

PDF Presentation

Download now!

Contains detailed information on our offers and services.

Photos of Capsulator

Seamless softgel capsules from an agar, gelatin, alginate, pectin, a karraginan and arabic gum.

  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of round seamless softgel capsules, gelatin softgel capsules, Capsulator
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of round seamless softgel capsules, gelatin softgel capsules, Capsulator
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of round seamless softgel capsules, gelatin softgel capsules, Capsulator
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of round seamless softgel capsules, gelatin softgel capsules, Capsulator
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of round seamless softgel capsules, gelatin softgel capsules, Capsulator
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of round seamless softgel capsules, gelatin softgel capsules, Capsulator
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of round seamless softgel capsules, gelatin softgel capsules, Capsulator
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of round seamless softgel capsules, gelatin softgel capsules, Capsulator
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of round seamless softgel capsules, gelatin softgel capsules, Capsulator
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of round seamless softgel capsules, gelatin softgel capsules, Capsulator

How does Capsulator work?

You watch video.

Demonstration of process of capsulation of oil in softgel capsules with a cover from gelatin.

reviews of cooperation

Our Clients

People the constructed successful companies using Capsulator of oils.

  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of round seamless softgel capsules, gelatin softgel capsules, Capsulator

    "The AO RealCaps company since 2005 produces the encapsulated oils of the highest quality at the affordable price using Capsulator of the Roman Tsibulsky company."

    - Andrey Mazharenko | Russia | Realcaps.ru
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of round seamless softgel capsules, gelatin softgel capsules, Capsulator

    "All production of the TOO "PHYTO-APIPHARM" company is made on the basis of natural raw materials of a phytogenesis, including encapsulates oil in gelatin softgel capsules."

    - Andrey Korotkov | Kazakhstan | Phyto-Apipharm.com
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of round seamless softgel capsules, gelatin softgel capsules, Capsulator

    "We are the leading producer in Ukraine a badger fat in softgel capsules and the cod-liver oil encapsulated. We use Capsulator which ordered in the Kapsulator.ru company"

    - Eugene | Ukraine | Ecobars.ua

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Founders of the company

Our Team

The amicable team of professionals united by a common goal and one business of 20 years.

Roman Tsibulsky founder and owner of the company www.Kapsulator.ru Equipment for encapsulating oil in round gelatin softgel capsules

Founder

Roman Tsibulsky

Pavel Shmanai CTO of the company www.Kapsulator.ru Capsulator for the production of round gelatin and agar softgel capsules with oil Roman Tsibulsky founder and owner of the company www.Kapsulator.ru Equipment for encapsulating oil in round gelatin softgel capsules

Technologist

Pavel Shmanai

Alex Kacman leading engineer of the company www.Kapsulator.ru Equipment for encapsulating oil in round gelatin softgel capsules

Engineer

Alex Kacman

Characteristics & Prices

Price on Capsulator

Short comparison of models of the equipment and cost.

Classic model

$18.000

  • Diameter of softgel capsules is 5-12 mm
  • Dosage of 100-500 mg
  • Up to 15.000 softgel capsules per 1 hour

Contact.

Standard model

$28.000

  • Diameter of softgel capsules is up to 6 mm
  • Dosage up to 100 mg
  • Up to 90.000 softgel capsules per 1 hour

Contact.

New model GMP

$36.000

  • Diameter of softgel capsules is up to 6 mm
  • Dosage up to 100 mg
  • Up to 90.000 softgel capsules per 1 hour

Contact.

Answers popular questions

Roman Tsibulsky

Personal consultation from the leading expert of the company will be rendered to each client.

Roman Tsibulsky www.Kapsulator.ru Leading expert in the production of round softgel capsules with shells of gelatin, agar, alginate

+ In what country the equipment for capsulation is made?

This technology, the equipment is developed in Russia specialists of the company Roman Tsibulsky, Capsulator are manufactured at factory in Minsk by experts from our team.

+ Whether it is possible to buy the equipment which was in the use?

No. All Capsulator which we started at clients work, are still demanded and make profit for the owners. We are proud of it!

+ Where there is your office, production and how to buy Capsulator?

Office in Moscow, production and demonstration of the equipment to Minsk. We accept payment as the legal entity in Russia. For convenience of clients we have various payment methods.

+ What delivery time of Capsulator after payment?

Usually 1 month on production of the equipment, and some time for its testing and delivery to the client is required. Middle date of receipt of Capsulator clients 2-2,5 months.

+ Whether you help clients who have only investments?

Capsulation of oils with use of our equipment simple, compact, highly demanded type of business in the sphere of production. We start more than 30 productions worldwide annually.

+ In what the main idea of profitability of capsulation?

We recommend to clients to wholesale oil directly from producers and to pack up in softgel capsules, for the subsequent retail in pass doses. Profitability and stability of this activity are obvious.

Announcements and publications

News of the company

The leading expert in area of production of round softgel capsules from gelatin, an agar, alginate.

www.Kapsulator.ru Capsulator soft seamless softgel capsules with a shell of gelatin, agar, alginate

Soft seamless softgel capsules from gelatin.

Seamless gelatin softgel capsules. Production, capsulation and packing of animal fats and vegetable oils in soft seamless softgel capsules gained big distribution around the world.

Still...

www.Kapsulator.ru Capsulator soft seamless softgel capsules with a shell of gelatin, agar, alginate

Novelty! Softgel Capsules from an agar.

Now we encapsulate oils in a cover from Agar-agar. An agar material from seaweed, read about remarkable properties of softgel capsules from an agar. Kasulyator works with gelatin and an agar. For Muslims and vegans.

Still...

www.Kapsulator.ru Capsulator soft seamless softgel capsules with a shell of gelatin, agar, alginate

Let's help you to construct the company.

We help with start of business on production of gelatin softgel capsules with oils. Useful tips from experts with long-term experience of capsulation. Detailed business plan and business of the idea.

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Our contacts

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Consultation of clients from the expert within 60 minutes.